Full-Scale Production
When you’re ready to scale, we’re built for it. Our versatile molding processes, from open and closed casting to automated production, paired with in-house finishing, ensure consistent quality at any volume. Whether it’s small batches or large production runs, we deliver parts that perform, again and again.
Capabilities
- Adaptable volumes and part complexity
- Dual durometer and insert molding
- Turnkey in-house manufacturing
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From Development to Production, Seamlessly
MPC operates six strategically located production facilities across the U.S., offering over 170,000 square feet of manufacturing space to support everything from early-stage prototyping to full-scale production. Our proprietary cast polyurethane technology enables us to produce virtually any shape or volume, with the flexibility to adapt processes for small batches or high-volume demand. What sets us apart is our ability to take insights from product development-material performance, design iterations, and field validation-and scale them sustainably to meet global customer needs. As a trusted exporter, MPC integrates seamlessly into your supply chain, ensuring consistent quality and delivery across markets.
MPC - Your Polyurethane Manufacturing Partner:
- End-to-End Support: Complete engineering support from design review to prototyping to full-scale production
- Flexible Volumes: Seamlessly scale from single units to high-volume runs
- Global Supply Chain Integration: Reliable delivery and integration with your global supply chain
- World Class Quality: ISO 9001:2015 certified operations ensure consistency and reliability
Our engineering team is ready to review your requirements and recommend the best solutions. Contact us today to discuss your specific needs
Advanced Polyurethane Manufacturing
MPC is proud to be the largest polyurethane molder in the United States, with unmatched capacity and technical depth across our six facilities. Our diverse manufacturing capabilities, including compression molding, micromolding, spin casting, and precision machining, allow us to produce everything from micro-scale components to complex assemblies. This breadth of process expertise enables us to support high-performance applications across industries, while scaling production efficiently to meet evolving customer demand.
Process Innovation that Powers Your Product:
- Cast Molding: Versatile polyurethane casting techniques for everything from prototypes to large-scale production
- Precision Machining: Delivers tight tolerances and exact dimensions for demanding applications
- Tooling Development: In-house design of custom molds and fixtures to ensure quality and optimize efficiency
- Advanced Finishing: Includes polishing, coatings, and surface treatments to enhance performance and appearance
Case Study
A global medical device OEM approached MPC after repeated delays and poor-quality from their previous vendor were jeopardizing a key product launch and customer trust. With critical timelines and performance standards at stake, MPC stepped in to stabilize their supply chain and elevate manufacturing quality. Our team quickly identified root causes of defects, implemented robust process controls, and scaled production to meet rising demand-all while maintaining tight tolerances and regulatory compliance. As a result, the OEM saw a dramatic improvement in delivery reliability, reduced field failures, and regained confidence across their customer base.
If you’re designing a new product and need a manufacturing partner who brings value from day one, contact us today to get started!
MPC Knowledge Center
Learn all about product design using polyurethanes. Use the tabs to view some of our top articles, or browse the full Knowledge Center to explore more.
